New Facility.
Greyloch proudly unveils its cutting-edge cabinet manufacturing facility, spanning 97,000 square feet, and nestled in Star, Idaho. Equipped with the latest technology from Homag, located in Schopfloch, Germany, our fully automated facility sets a new standard in custom cabinetry for residential and commercial projects alike.
Designed for efficiency without compromising quality, our facility boasts a streamlined production line capable of transforming sheet materials into fully assembled, boxed, and delivery-ready cabinetry. Utilizing advanced machinery for cutting, edgebanding, drilling, and gluing, we maximize raw material yield while minimizing waste, thanks to optimized off-cut material reuse.
With the integration of the Homag Sorteq sorting system, our production line can handle up to 2,500 cabinet parts, ensuring a seamless flow from cutting and banding to assembly. This results in reduced production times and swift delivery to our valued customers.
We specialize in European Frameless Cabinets, featuring top-tier drawer and hinge hardware that outpaces our competitors in the local market by tenfold, with a staggering output of up to 300 cabinets in an 8-hour shift.
Our focus extends to modern slab panel products, available in a diverse range of wood grain, matte, and gloss finishes, catering to contemporary design preferences.
Committed to excellence, we exclusively use premium materials and rigorously inspect each cabinet throughout the production process to uphold our stringent quality standards. Backed by our dedicated team of professionals, we prioritize exceptional customer service and timely project completion.
About Greyloch.
Shaun Fickes' journey from learning woodworking in junior and senior high school to founding Greyloch LLC is a testament to the evolution of passion into profession. Initially a hobby, Shaun's woodworking skills gradually transitioned into a full-fledged career alongside his wife, Dianne. Their entrepreneurial journey began in 1991 with Custom Oak Furnishings, operating out of Shaun's father's garage. As demand grew, Shaun seized an opportunity to expand into kitchen cabinet making and changed the business name to Greyloch Custom Cabinetry.
With steadfast determination, Shaun, aided by his father, a small team, and loyal customers, tirelessly grew the business. Long hours and nurturing relationships with builders and suppliers became the norm as Shaun refused to settle for mediocrity. However, it was a transformative trip to Europe in 2015 that ignited Shaun's vision for revolutionizing cabinet manufacturing in America.
Inspired by European practices, Shaun embarked on a mission to introduce cutting-edge automation to Greyloch. Collaborating with industry partners, this vision materialized into a state-of-the-art, fully automated factory. By 2021, the company rebranded as Greyloch LLC, marking a new era of innovation and growth.
In the fall of 2023, production commenced in a sprawling 97,000 sq. ft. facility in Star, Idaho, the culmination of years of dedication and hard work. Today, Greyloch operates across three facilities, with plans to centralize operations further by relocating the paint and stain division to the Star property housed in their own new facility.
Throughout this remarkable journey, Shaun and Dianne express immense gratitude to their support network—family, friends, customers, vendors, and above all, their dedicated employees. Their unwavering support and commitment have been instrumental in shaping Greyloch into the thriving enterprise it is today.
